Hollowcore Edge Conditions

Auto Image Collision Repair · Woodstock, GA · 2-story steel frame, 8″ hollowcore deck, two boundary conditions to solve

The unifying principle: hollowcore's prestress is in the bottom of the plank. It wants to span between two real supports in positive moment. Anywhere it has to cantilever, you're working against the prestress. The cleanest details on every edge of this building come from the same move: add a real bearing point so the plank can stay simply supported. On the soil-nail-wall side that's a cap beam on top of the wall. On the balcony side that's the knee brace you've already drawn, or a cantilevered steel beam under the plank.
Terminology used here. The vocabulary mixes structural-steel and precast — to keep things unambiguous:

Plan view — orienting the section cuts

Plank span direction set first, so every following cross-section is unambiguous. Cores and strands run with the span (along the long axis of each plank).

N N perimeter beam (column line) steel columns (typ.) CAP BEAM south soil nail wall (retains earth outside) soil nails extend south ↓ HOLLOWCORE PLANKS span N–S (long axis) PLANK SPAN ↕ cores & bottom strands run in this direction (with the span) A A looking east section A–A all cross-sections cut along this N–S line N S E W
Plan view (north up). Hollowcore planks run N–S, perpendicular to the soil nail wall on the south face. Each plank's long axis spans from the inboard perimeter beam at the north column line to the cap beam atop the south wall. Section A–A is a vertical (N–S) cut, looking east — so in every following cross-section the plank appears in long elevation with cores and strands running with the span (left = north, right = south).
Convention used below. Per PCI standard practice, the plank in long elevation is drawn as a clean silhouette — cores aren't depicted in long view because they all sit behind the visible face. Prestress strands are shown as a continuous bottom line. A small cross-section inset in the legend shows what the same plank looks like cut transversely (cores as circles). The cap beam / soil nail wall is drawn here on the south face — if your wall is actually on the north (or another) face, the cross-sections still apply geometrically, just flip the compass labels.

Side A — Hollowcore deck meets slab-on-grade over a permanent soil nail wall

Section A–A. The shotcrete face of the soil nail wall is a flexural skin sized for lateral soil pressure between nails — it has incidental vertical capacity but no AASHTO wheel-load rating. A CIP cap beam on top of the wall is the missing piece that lets you put deck loads and SOG edge loads at this elevation.

native subgrade basement slab-on-grade (lower-level floor) toe footing shotcrete soil-nail wall facing (lateral load only) soil nails (typ.) steel column & W-beam strands ↔ PLANK SPAN — cores & strands run this way CAP BEAM EJ slab-on-grade (drive aisle) wheel wheel load path: wheel → SOG → cap beam → shotcrete (comp.) → toe footing → subgrade inboard wheel → topping → plank → perimeter beam → column → footing BASEMENT (10′) working bays / interior plank cross-section
Section A–A (vertical N–S cut through the plank, looking east). Plank in long elevation per PCI convention: clean silhouette in this view; cores are visible only in the cross-section inset (lower-right). Strands run continuously along the bottom in the span direction (here, north on left → south on right). Both wheel loads have a complete vertical path to subgrade.
hollowcore plank (long view) CIP concrete structural steel shotcrete face soil / backfill strand / rebar → load path

Side A — why not just cantilever the plank over the shotcrete?

PLANK SPAN top fiber tension at cantilever support shotcrete = lateral only ~12″ cantilever past plank's last support
Cantilever the plank past the wall. Standard hollowcore (long view, clean silhouette per convention) has bottom strand only. At the cantilever support the top fiber goes into tension and cracks. Also asks the shotcrete face to do something it wasn't designed for.
toe PLANK SPAN CAP BEAM cap → wall (compression) → toe → subgrade positive moment only
Cap beam approach (clean). Plank simply supported on the cap beam. Vehicle load has a complete vertical path: cap → shotcrete in pure compression → toe footing → subgrade.

Story-on-story — column continuity through the deck

You asked what happens at the F1 deck level where the column from below has to continue up to support the roof. The short answer: the deck never carries the column-on-column load. Both column pieces are continuous through the deck plane. Two ways to do it:

In both cases the deck-to-column connection at the F1 level is identical: the column passes through, the F1 girder frames into it via shear-tab connections, the plank bears on the girder, and the topping wraps the column with non-shrink grout in a 1–2″ gap. The deck never sees the column load — it only carries its own gravity through the girder.

A · Continuous column (single piece) recommended for your 2-story / ~24 ft total column — single piece, ~24 ft ROOF roof girder (frames col-to-col) F1 girder (frames col-to-col) F1 basement slab basement (10 ft) — working bays upper story (14 ft) column passes through deck (grout in 1–2″ gap) ~24′ single lift
Continuous column. One column per grid line, foundation to roof. F1 girder frames into the column at the deck elevation; roof girder frames in at the roof elevation. Plank bears on the girder; topping wraps the column. No splice operation.
B · Spliced column (~4 ft above F1 deck) enables floor-by-floor erection cycle ROOF roof girder F1 girder F1 basement slab column upper column lower splice — bolted end-plates ~4 ft above F1 deck (AISC: safety-cable attachment height) ~4′ deck-to-col same as continuous case ↑
Spliced column. Splice ~4 ft above the F1 deck. Both column pieces are still continuous through the deck plane — the splice doesn't bear on the deck. F1-girder-to-column connection is identical to A.

Close-up of the F1 deck-to-column intersection (transverse section across the plank, at the column line):

F1 deck-to-column connection (transverse section at column line) plank span goes into & out of page · girder runs left ↔ right framing into column F1 GIRDER (W-section) COLUMN (continuous through page) shear tabs welded to column, bolted to girder web topping rebar mat — diaphragm + neg moment non-shrink grout fills 1–2″ gap around column (both sides) girder ends bolt to column flanges via shear tabs — column carries girder reaction down
The deck stays in its lane: it carries its own gravity through the girder to the column. The column carries everything (its tributary deck weight + everything above it) straight down to the foundation. The grout-filled gap between plank ends and column is non-structural — it just keeps the topping diaphragm continuous across the column.

Side B — Hollowcore balcony cantilever

Same plank, opposite problem. Per the CROSS-Safety panel and PCI cantilever design notes, retrofitted hollowcore balconies have failed in service:

“A cantilever has no redundancy so the described fixing methodologies are basically unsafe... [tension] might be resisted by the tensile capacity of concrete but that is fundamentally unreliable and the mode of failure is brittle.” — CROSS-Safety expert panel, on retrofitted steel balconies fixed to hollowcore

Four ways to do this safely. Three of them keep the plank in positive moment.

1 · Plank cantilevers (engineered) top steel — heavy at support PLANK SPAN (continuous) support (-M) tip cantilever ≤ ~5 ft backspan ≥ 3× cantilever Requires: • specialty plank w/ top strand, OR end cores filled + top rebar in 3″ topping • PCI E17/E18 detail family
Continuous plank with the cantilever as a back-end of a longer span. Possible but the riskiest path. Per CROSS, do not retrofit.
2 · Knee brace (your model) PLANK SPAN • plank simply supported, positive moment only • no specialty plank • brace lands on column below • balcony length = brace reach
The cleanest answer. Brace converts the cantilever into a simple span. Plank bears on perimeter beam at one end and the outboard sub-beam (carried by the brace) at the other.
3 · Cantilevered steel beam PLANK SPAN PLANK SPAN moment conn. • steel does the cantilever • plank stays standard • longer reach possible (8–12 ft) • column needs moment connection OR continuous beam over column
Continuous W-section runs from interior column out past the edge column with a moment connection. Plank lays on top in two simply-supported pieces.
4 · Solid-slab end (PCI E17.0) PLANK SPAN CIP cantilever (no plank) • HC stops at edge column • CIP solid slab cantilevers out • full RC design at the cantilever • common in resi mid-rise • extra labor / formwork
PCI standard detail E17.0. Hollowcore stops at the building edge; reinforced solid slab cantilevers past it, cast integral with the topping.

Balcony detail — knee brace approach (deep dive)

Of the four options above, this is what your model shows. The knee brace converts the cantilever into a simple span — same plank, same bearing, same prestress logic as any interior bay. The trick is in the three connections: where the brace lands top, where it lands bottom, and how the deck terminates at the balcony edge with the rail post. Numbered callouts in the elevation correspond to the three sub-details that follow.

Balcony elevation — Section A–A through cantilevered balcony bay (looking east) basement slab roof deck (above) — for context F1 girder (interior — frames into column) F1 DECK (interior — upper-story floor) UPPER STORY (14 ft) BASEMENT (10 ft) stub BALCONY PLANK SPAN — simply supported (positive moment only) 1 2 3 COLUMN — east face, continuous KNEE BRACE (HSS, in compression) balcony edge beam handrail rail post OUTSIDE (below balcony) INSIDE (basement)
Section A–A through one balcony bay. The plank simply spans from the column-line stub girder to the outboard balcony edge beam — same load case as any interior bay. The knee brace transfers the balcony reaction down at an angle to the column at a lower elevation. Three connections (numbered) drive the detailing — close-ups follow.
1 · Knee brace TOP connection at underside of balcony edge beam deck topping ↑ balcony edge beam (W-section, in cross-section) gusset — shop-welded to bottom flange field bolts KNEE BRACE simple compression — no moment connection. brace can be sized as an HSS column.
Top end of the brace: gusset plate welded to the bottom flange of the edge beam in the shop, brace bolted to gusset in the field. Pure compression connection — no moment, no fire-rated weld required at the joint.
2 · Knee brace BOTTOM connection at column flange, lower elevation COLUMN (east face) gusset — shop-welded to column east flange field bolts (4×) KNEE BRACE brace lands on column near mid-height of basement story — pushes column INTO building (horizontal kick). SE check: column for added axial + moment.
Bottom end of the brace: gusset welded to the column's east flange in the shop. Field-bolted. The brace pushes the column inboard at the bottom — your structural engineer needs to check the column for that horizontal kick (and the F1 girder above for the equal-and-opposite reaction).
3 · Deck edge / rail post at outer edge of balcony balcony edge beam balcony plank (long view) rail post rail post base plate embedded in topping with anchor studs welded to top flange of edge beam. load path: handrail → post → edge beam (NOT through plank).
Outer edge of the balcony: plank ends on the edge beam with neoprene pad, topping continues 1–2″ past the plank as a small curb, rail post anchors through the topping to anchor studs welded to the top flange of the edge beam. Rail / guardrail loads bypass the plank entirely.

The bearing connection — close-up

Two views of the same connection. Left: section across the plank (perpendicular to span) shows two abutting plank ends meeting on a single W-beam — this is the only diagram in the explainer where you see cores in cross-section. Right: section along the plank (parallel to span, matches Section A–A) shows one plank end landing on the cap beam.

Section across plank — HC ends on W-beam (plank span goes into & out of the page → cores visible as circles) shear stud through topping grout 2″ min bearing each side neoprene bearing pad Section along plank — HC end on cap beam (matches Section A–A — plank in long elevation, cores not depicted) CAP BEAM EJ 2″ min PLANK SPAN Same neoprene-pad bearing as any interior bay. SOG bears on outboard half of cap beam. EJ at cap centerline isolates SOG from deck topping.
Same connection — different section orientation. Left: section across the plank (the only place cores appear as circles). Right: section along the plank, matching Section A–A.

What the SE will want to look at

CROSS-Safety caution. The dangerous detail is hollowcore cantilevering with no engineered top reinforcement, where someone has “just filled the cores with concrete” and called it good. Failure is brittle — you don't get warning. If you cantilever the plank, the top steel (in the topping or as top-strand in the plank) does the work, full stop.

Reference details and photos

Diagrams are schematic. Bay dimensions, beam sizes, rebar, joint hardware, and brace geometry shown are illustrative — not for construction. Final sizing by the project structural engineer.